Flexible Grinding & Polishing – Flap Discs, Wheels, Rolls, Abrasive Bands & Caps

Patented designs

4 different grain types

Individually suited to various workpieces

Individually suited to various workpiece materials

High quality abrasive cloth and fleece

Flexible backing coated with abrasive grain

Ergonomic

manufacturing partner

Description
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Technical
Product Description

Flexible Grinding and Polishing Tools for every application

Flexible grinding and polishing tools incorporate various product groups which will ensure the right tool for your specific application. The sub-categories contained within this section are shown as follows: –

IQ Series – Flap Discs

Predominantly used for deburring, fettling, removal of rust, surface preparation and weld seam removal. Manufactured with a wide selection of backing materials e.g. glass fabric, plastic & metal. With grit sizes ranging from 36 grit to 80 grit and diameters ranging from 115mm to 230mm, we offer discs to suit both rough grinding and fine grinding applications. These discs are ergonomic and compared to standard grinding discs, noise levels during grinding are halved and vibrations are significantly reduced. All discs are manufactured using Zirconia and Ceramic grains.

Available designations are as follows:

V4 Master

  • Exceptional cutting performance.
  • Zirconia grain.
  • High edge retention.
  • Long tool life.
  • Low noise levels and significantly reduced vibration levels.
  • Minimal contact pressure required.
  • INOX – Free of iron, sulphur and chlorine.

SLTT

  • Developed for the most demanding and toughest grinding applications.
  • Zirconia and ceramic grains.
  • Exceptional stock removal rates.
  • Extremely robust and well suited to edge grinding.
  • No glazing or increased heat generation.
  • Capable of withstanding high contact pressures.
  • INOX – Free of iron, sulphur and chlorine.

V2 Power

  • Increased flexibility compared to SLTT due to backing type.
  • Zirconia and ceramic grains.
  • Exceptional stock removal rates.
  • Extremely robust and well suited to edge grinding.
  • No glazing or increased heat generation.
  • Capable of withstanding high contact pressures.
  • INOX – Free of iron, sulphur and chlorine.

 Click here for further information relating to our X-lock flap discs.

SLT-flex

  • Developed for efficient grinding of radii and fillet welds.
  • Zirconia and ceramic grains.
  • Wide flap projection ensures high flexibility.
  • No glazing or increased heat generation.
  • Capable of withstanding high contact pressures.
  • Produced with an M14 quick-clamping thread.
  • INOX – Free of iron, sulphur and chlorine.

Above discs are all manufactured with a patented lamellar design ensuring the largest part of the usable abrasive is located on the periphery of the disc and therefore significantly improves tool life compared to conventional flap discs.

We hold an extensive range of IQ Series flap discs both in our warehouse in Colchester and Germany. Stock from Colchester can be supplied on a next day delivery. Stock from Germany can be supplied within 7 – 10 days or sooner in urgent cases.

IQ Series – Purple Grain

Predominantly used for deburring, fettling, removal of rust, surface preparation and weld seam removal. Manufactured in single, multi layered and flap disc form using only 36 grit ceramic grain ensures aggressive, durable and ergonomic grinding. Noise levels during grinding are halved and vibrations are significantly reduced. All discs are manufactured using self-sharpening ceramic grains.

Available patented designations are as follows:

Purple Grain Single

  • Exceptional stock removal rates.
  • Integrated backing pad.
  • Wears evenly as a conventional grinding disc.
  • No glazing or increased heat generation.
  • Capable of grinding at a 10º angle.

Purple Grain Multi

  • Unique multi-layered design.
  • Increased tool life.
  • Self-wearing layers.
  • Produced with an M14 quick-clamping thread.
  • Capable of grinding at a 10º angle.

 V4 Purple Power

  • Developed for the most demanding and toughest industrial grinding applications.
  • Recommended for use on robotic machines and high powered off-hand machines.
  • Exceptional stock removal rates.
  • Capable of removing 20kg of structural steel when used on a robotic machine.
  • Extremely ergonomic.

We hold an extensive range of IQ Series Purple Grain both in our warehouse in Colchester and Germany. Stock from Colchester can be supplied on a next day delivery. Stock from Germany can be supplied within 7 – 10 days or sooner in urgent cases.

Flap Discs

Predominantly used for deburring, fettling, removal of rust, surface preparation and weld seam removal. Manufactured with a wide selection of backing materials e.g. glass fabric, plastic, metal & renewable raw materials. With grit sizes ranging from 36 grit to 120 grit and diameters ranging from 115mm to 178mm, we offer discs to suit both rough grinding and fine grinding applications. These discs are ergonomic and compared to standard grinding discs, noise levels during grinding are halved and vibrations are significantly reduced. All discs are manufactured using Zirconia and Ceramic grains.

Available designations are as follows:

SLTR

  • Angled design.
  • Aluminium Oxide, zirconia & ceramic grains.
  • High stock removal rates.
  • Multi-layered coating to ensure sharp cutting edge.
  • Glass fibre backing
  • Efficient alternative to conventional grinding discs.
  • Manufactured in both zirconia and ceramic grains.
  • Available in Industry and Economy versions.

Click here for further information relating to our X-lock flap discs. 

SLTO

  • Flat design
  • Aluminium Oxide, zirconia & ceramic grains.
  • High stock removal rates.
  • Multi-layered coating to ensure sharp cutting edge.
  • Glass fibre backing
  • Efficient alternative to conventional grinding discs.
  • Manufactured in both zirconia and ceramic grains.
  • Available in Industry and Economy versions.

SLTZ

  • Angled design.
  • Zirconia grain.
  • Includes active grinding additives.
  • Improved grinding performance.
  • Improved tool life.
  • Universal application.

SLTK

  • Flat design.
  • Zirconia grain.
  • Plastic backing plate ensuring no marking of the workpiece.
  • Integrated cooling slots to ensure cool grinding temperatures.
  • Multi-layered coating to ensure sharp cutting edge.
  • Available with 22mm bore or M14 thread.

SLTR Control

  • Angled design.
  • Zirconia grain.
  • Manufactured with openings to improve workpiece visibility.

SLTB

  • Angled design.
  • Zirconia grain.
  • Extremely robust due to steel backing plate.
  • Cool grinding temperatures.
  • Multi-layered coating to ensure sharp cutting edge.

SLTC

  • Angled design.
  • Zirconia grain.
  • Includes active grinding additives.
  • Multi-layered coating to ensure sharp cutting edge.
  • Eco-friendly NAWAROFLEX backing made of renewable raw materials.

SLTM

  • Flat design.
  • Aluminium Oxide and silicon carbide grains.
  • Manufactured using a mix of abrasive cloth and fleece for an improved surface finish.
  • Suitable for use on variable speed angle grinders with a maximum operating speed of 32 m/sec.
  • Eco-friendly NAWAROFLEX backing made of renewable raw materials.

SLTV

  • Flat design.
  • Aluminium oxide, silicon carbide and zirconia grains.
  • Manufactured using abrasive fleece for fine grinding e.g. before polishing.
  • Suitable for use on variable speed angle grinders with a maximum operating speed of 32 m/sec.
  • Eco-friendly NAWAROFLEX backing made of renewable raw materials.

We hold an extensive range of flap discs both in our warehouse in Colchester and Germany. Stock from Colchester can be supplied on a next day delivery. Stock from Germany can be supplied within 7 – 10 days or sooner in urgent cases.

Mounted Flap Wheels

Predominantly used for deburring, fettling, removal of rust, surface preparation, weld seam removal, bevelling and polishing. With grit sizes ranging from 40 grit to 320 grit and diameters ranging from 10mm to 100mm, we offer flap wheels to suit both rough grinding and fine grinding applications. Mounted flap wheels are manufactured using Aluminium oxide, zirconia, silicon Carbide and ceramic grains.

Available designations are as follows:

SFL – Mounted flap wheel

  • Individual flaps radially fixed around the axis of the tool.
  • Aluminium oxide grain and aluminium oxide grain with active grinding additives for cost-effective applications.
  • Ceramic grain for high stock removal rates.
  • Manufactured with high quality abrasive cloth.
  • Shank diameters 3mm, 6mm & 8mm.

SFB – Slotted flap wheel

  • Slotted flaps around the circumference to add greater flexibility.
  • Ideally suited to contour grinding.

SFT – Mounted flap wheel with recess

  • Ideally suited to face and peripheral grinding.

SFC – Mounted flap wheel for the Aerospace industry

  • Developed especially for the Aerospace industry.
  • Silicon carbide grain ideally suited for machining aluminium, aluminium alloys, titanium, glass, ceramic, high-temperature steels and plastics.

SFI & SFA – Mounted flap wheel with internal or external thread

  • Developed for machining hard to reach areas when used with an extended tool adaptor.
  • Suitable for rough and fine grinding of many materials.

MFS – Miniature flap wheel

  • Manufactured with fewer flaps to ensure utmost flexibility.
  • Ideally suited to deburring bores, internal pipe machining, machining aluminium tyre rims, machining turbine blade bores.
  • Standard or extended shank length available.

SFV – Mounted fleece flap wheel

  • Single fleece flaps fixed radially around the axis of the tool.
  • Aluminium oxide, silicon carbide and zirconia grains.
  • Ideally suited to polishing, cleaning and final finishing of workpiece surfaces.
  • Adapts effortlessly to uneven surfaces.
  • Medium, fine, very fine and ultra-fine grit sizes.

SFR – Mounted flap wheel with abrasive fleece discs

  • Comprised of individual elastic fleece discs layered one upon the other.
  • Ideally suited to machining profiled workpieces, polishing, cleaning and final finishing of workpiece surfaces.

SFM – Mounted flap wheel with a combination of abrasive cloth and fleece

  • Comprised of individual fleece and cloth flaps radially fixed around the axis of the tool.
  • Wears evenly to ensure continuous machining.
  • Aluminium oxide and silicon carbide grains.
  • Also available in TF grain for use with non-rusting materials.

We hold an extensive range of mounted flap wheels both in our warehouse in Colchester and Germany. Stock from Colchester can be supplied on a next day delivery. Stock from Germany can be supplied within 7 – 10 days or sooner in urgent cases.

Flap Wheels, Rolls & Mops

Predominantly used for deburring, surface preparation, removal of rust and texturing. With grit sizes ranging from 40 grit to 280 grit and diameters ranging from 100mm to 200mm, we offer wheels, rolls and mops to suit both rough grinding and fine grinding applications. Flap wheels, rolls & mops are manufactured using aluminium oxide and silicon carbide grains.

Available designations are as follows:

LSL – Flap wheels with abrasive cloth

  • Single flaps embedded radially around the axis in a solid plastic core.
  • 125mm diameter on an M14 thread available within 7 – 10 days for use on an angle grinder.
  • 80mm to 400mmø with a 13mm, 16mm or 20mm bore can be manufactured to meet your specific requirement with a lead time of approx 4 – 8 weeks.

LSV – Flap wheels with abrasive fleece

  • Ideally suited for matt finishing, satin finishing, polishing and final surface finishing.
  • 80mm to 400mmø with 13mm, 16mm or 20mm bore can be manufactured to meet your specific requirement with a lead time of approx 4 – 8 weeks.

LSM – Flap wheels with a combination of abrasive cloth and fleece

  • Ideally suited for cleaning, removal of rust, surface preparation and texturing.
  • 80mm to 400mmø with 13mm, 16mm or 20mm bore can be manufactured to meet your specific requirement with a lead time of approx 4 – 8 weeks.

FRV – Mops of abrasive fleece

  • Achieve silky lustre finishes on many materials.
  • Can be used for cleaning primer coatings and soiled paint surfaces in the wood and plastics industry.
  • Recommended speed between 10 – 20 m/sec while only applying minimal contact pressure.

LWL – Flap rolls made of abrasive cloth for burnishing machines

  • 19mm bore and four keyways or M14 thread to fit angle grinder.
  • Dimensions 100 x 50mm or 100 x 100mm.
  • Single flaps which are radially fixed around the axis in a plastic core.

LWV – Flap rolls made of abrasive fleece for burnishing machines

  • 19mm bore and four keyways or M14 thread to fit angle grinder.
  • Dimensions 100 x 50mm or 100 x 100mm.
  • Elastic and adapts to the shape of the workpiece.

LWM – Flap rolls made with a combination of abrasive cloth and fleece for burnishing machines

  • 19mm bore and four keyways.
  • Dimensions 100 x 50mm or 100 x 100mm.
  • Improved stock removal rate compared to LWV.
  • Also available in TF grain for use with non-rusting materials.

LWF – Sinus abrasive roll made of abrasive fleece for burnishing machines

  • Abrasive fleece webs wound around the core in a wave pattern.
  • Wave arrangement enables matt finishing without visible transitions.
  • Elastic and adapts to the shape of the workpiece.

We hold an extensive range of flap wheels, rolls and mops in our warehouse located in Germany which can be supplied within 7 – 10 days or sooner in urgent cases.

Abrasive Bands & Mandrels

Predominantly used for light deburring, cleaning, refining, surface & contour grinding and fine grinding. With grit sizes ranging from 36 grit to 320 grit and diameters ranging from 8mm to 100mm, we offer abrasive bands to suit your specific grinding applications. Abrasive bands are manufactured using Aluminium oxide, zirconia and ceramic grains.

Available designations are as follows:

SBZY – Abrasive band cylindrical shape

  • Abrasive cloth spirally wound onto a fabric with a backing.
  • To be mounted on STZY mandrel.

SBZY – Abrasive band cylindrical shape without lining

  • Manufactured using aluminium oxide, zirconia or ceramic grain.
  • High stock removal rate.
  • Dimensions from 8mm to 100mm.
  • Abrasive cloth spirally wound onto a fabric with a backing.
  • Without lining to ensure utmost flexibility.
  • To be mounted on STZY soft mandrel.

SBKE – Abrasive band conical shape

  • Manufactured using aluminium oxide grain.
  • Dimensions from 20 x 63mm to 36 x 60mm.
  • Abrasive cloth spirally wound onto a fabric with a backing.
  • The taper shape allows grinding of hard to reach areas.
  • To be mounted on STKE mandrel.

STZY, STKE, & STWS – Mandrels to suit abrasive bands

  • Required solely for mounting abrasive bands.
  • Slotted design to ensure abrasive bands are firmly secured.
  • STWS mandrel manufactured with 19mm bore and four keyways for use with 100mm abrasive band rolls on burnishing machines.

We hold an extensive range of Abrasive bands and mandrels both in our warehouse in Colchester and Germany. Stock from Colchester can be supplied on a next day delivery. Stock from Germany can be supplied within 7 – 10 days or sooner in urgent cases.

Abrasive Rolls & Mandrels

Predominantly used for deburring, fettling and cleaning of workpieces. With grit sizes ranging from 60 grit to 150 grit and diameters ranging from 6mm to 20mm, we offer abrasive rolls to suit your specific grinding applications. Abrasive bands are manufactured using aluminium oxide and ceramic grains.

Available designations are as follows:

SRZY – Abrasive roll cylindrical shape

  • Abrasive cloth wound onto a fabric with a backing.
  • The design ensures new abrasive grain is repeatedly exposed during the grinding process.
  • Even wear ensures continuous machining.
  • To be mounted on SRTR mandrel.

SRKE – Abrasive roll conical shape

  • Abrasive cloth wound onto a fabric with a backing.
  • The design ensures new abrasive grain is repeatedly exposed during the grinding process.
  • Even wear ensures continuous machining.
  • The taper shape allows grinding of hard to reach areas.
  • To be mounted on SRTR mandrel.

SRTR – Mandrel to suit abrasive rolls

  • Required solely for mounting abrasive rolls.
  • Suit 3mm and 5mm bores.

We hold an extensive range of Abrasive rolls and mandrels both in our warehouse in Colchester and Germany. Stock from Colchester can be supplied on a next day delivery. Stock from Germany can be supplied within 7 – 10 days or sooner in urgent cases.

Abrasive Caps & Mandrels

Predominantly used for fine and ultra-fine grinding applications. Capable of machining hard to reach areas. With grit sizes ranging from 60 grit to 320 grit and diameters ranging from 5mm to 21mm, we offer abrasive caps to suit your specific grinding applications. Abrasive caps are manufactured using Aluminium Oxide with active grinding additives and ceramic grains.

Available designations are as follows:

Abrasive Caps:

SKWR – Abrasive cap cylindrical round nose shape

SKZY – Abrasive cap cylindrical flat end shape

SKWK – Abrasive cap cylindrical pointed nose shape

SKKE – Abrasive cap cylindrical tapered round nose shape

  • Ceramic grain.
  • High stock removal rates and increased tool life.
  • Ideally suited to grinding the hardest materials.
  •  Self-sharpening.
  • No glazing.
  • Aluminium oxide grain with active grinding additives.z
  • Enhanced stock removal rate due to active abrasive surface layer.
  • Enhanced tool life.
  • Ideally suited to corrosion and heat-resistant steels as well as universal machining of plastics, non-ferrous metals and many other materials.

Click here for further information relating to our Podiatry range of products.

Rubber Mandrels:

GTWR – Mandrel cylindrical round nose shape

GTZY – Mandrel cylindrical flat end shape

GTWK – Mandrel cylindrical pointed nose shape

GTKE – Mandrel cylindrical tapered round nose shape

  • Required solely for mounting abrasive caps.
  • Slotted design to ensure abrasive bands are firmly secured.

We hold an extensive range of Abrasive caps and mandrels both in our warehouse in Colchester and Germany. Stock from Colchester can be supplied on a next day delivery. Stock from Germany can be supplied within 7 – 10 days or sooner in urgent cases.

Abrasive Quick-Change Discs & Mandrels

Predominantly used for universal grinding, deburring, bevelling, removal of rust & paint and improvement of surface quality. With grit sizes ranging from 36 grit to 240 grit and diameters ranging from 18mm to 150mm, we offer abrasive quick-change discs to suit your specific grinding applications. Abrasive quick-change discs are manufactured using aluminium oxide, zirconia, silicon carbide and ceramic grains.

Available designations are as follows:

PSG/PSR – Self-clamping disc

  • PSG contains a quick lock system consisting of a metal or plastic lock.
  • PSR contains a quick thread system consisting of plastic.
  • Fit to corresponding GTG mandrel with a click or thread.
  • Aluminium oxide, zirconia and ceramic grains.
  • Available in fleece form.

PSK – Adhesive disc

  • Self-adhesive
  • Aluminium oxide and silicon carbide grains.
  • Fit to corresponding GTK mandrel by way of self-adhesive backing.

PSH – Self-fixing velcro backed disc

  • Suitable for grinding both flat and concave surfaces.
  • Can be removed from mandrel and re-used.
  • Fit to corresponding GTH mandrel by way of velcro backing.
  • Available in fleece form.

SLTG – Self-clamping lamellar flap disc

  • Enhanced machining performance.
  • Enhanced tool life.
  • Elastic.
  • Fit to corresponding GTR mandrel by way of the quick lock plastic thread system.

ASVR – Self-clamping cleaning fleece disc

  • Universal disc for removing paint, adhesive residue and rust.
  • Also capable of cleaning and polishing a wide range of surface materials.
  • High stock removal rate.
  • Fit to corresponding GTR mandrel by way of quick lock plastic thread system.

We hold an extensive range of Abrasive quick-change discs and mandrels both in our warehouse in Colchester and Germany. Stock from Colchester can be supplied on a next day delivery. Stock from Germany can be supplied within 7 – 10 days or sooner in urgent cases.

Semi-Flexible Grinding Discs & Backing Pads

Semi-Flexible Grinding Discs

Predominantly used for removing paint, rust and adhesives, but also for machining fibre-reinforced plastics e.g. wind turbine blades. Semi-flexible discs are manufactured with a fibre backing and a structured abrasive coating of silicon carbide. These discs should be used with backing pads.

Backing Pads

Backing pads are used in order to mount discs to angle grinders. Our backing pads are manufactured with a universal degree of hardness. We also offer backing pads with integrated cooling slots and ventilation holes to increase the stock removal rate and tool life without causing the tool to overheat.

Applications
  • Deburring
  • Fettling
  • Removal of rust
  • Surface preparation
  • Weld seam removal
  • Bevelling
  • Surface & contour grinding

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